INSIGHTS
11/4/2024

Revolutionizing Steel Coil Storage: The LEAN Coil Storage Rack

Jordan Meyer, PMP, CPIM

Storing steel coils efficiently poses a significant challenge for manufacturers, often leading to cluttered floors and inefficient workflows. Traditional storage methods, such as stacking coils directly on the manufacturing floor or using cumbersome pallet racking systems, can take up valuable space and hinder productivity. The outdated approaches to coil storage not only complicate inventory management but also increase the risk of workplace injuries from improper handling.

To address these issues, LEAN's Coil Storage Rack introduces an innovative solution designed to maximize storage capacity and streamline production processes. This state-of-the-art system features a vertically tiered cartridge design that allows for independent access to each coil while greatly reducing the overall storage footprint.

The LEAN Coil Storage Rack is customizable to accommodate coils of any size, ensuring that no matter your material dimensions, there’s a perfect fit for your operation. This system not only simplifies the retrieval of steel coils, making it easier to manage inventory, but also improves overall productivity. With coils organized vertically, manufacturers can say goodbye to clutter and enjoy a cleaner, safer workspace—one that enhances both the efficiency and safety of daily operations.

What are the common uses for steel coils?


Coils are often the most economical way to produce long lengths of material. End-users, such as stamping houses, typically order slit coils to maximize material yield, minimizing scrap during the stamping process. In other industries, such as roofing and siding, coils are sheared into specific lengths and formed into products like gutters and trim.

Maintaining high quality in rolled and slit steel is crucial and Lean Coil Storage Racks provide secure storage for coils of various materials, such as steel, aluminum, copper, and plastic. These racks feature a vertically tiered system with independently accessible cartridges.

Each cartridge safely holds the master coil in either a flat or upright cradle orientation, ensuring the coils remain secure and protected from damage. Various attachments for cartridges are available to meet specific operational requirements. For example, slitting coils are often stored flat while trim coils typically lie on their sides.

What were the traditional methods for storing coils?


Before LEAN introduced its revolutionary Coil Storage system, coils were often stacked directly on the floor or piled on wooden pallets, leading to chaos as older materials became buried. This not only increased handling times but also caused inefficiencies during production runs. With safety concerns arising as more and more coils are stacked on top of one another, a more efficient storage method needed to be introduced. Manufacturers seeking more floor space and reduced handling time find that high-density coil storage systems offer a rapid return on investment.

Additionally, LEAN systems enhance shop floor safety and improve the overall work environment. Companies that transition to LEAN’s offerings rarely look back. With modular storage systems, Lean’s adaptable design allows businesses to add or remove sections to their racking as their needs change. This flexibility means companies can start with a compact system and expand as production volumes increase.

With LEAN's Coil Storage Rack, manufacturers can finally achieve a neat, efficient, and safe workspace. By revolutionizing the way steel coils are stored, businesses can enhance their operational efficiency and focus on growth—transforming inventory management into a seamless process. Don’t let outdated storage solutions hold you back; make the switch to LEAN and experience the benefits firsthand!

Key Benefits of LEAN's Coil Storage Rack

Coil Cradle Cartridge

The LEAN Coil Storage Rack transforms the way manufacturers handle their steel coils. The vertical tiered cartridge system offers easy accessibility, allowing workers to retrieve coils quickly without unnecessary maneuvering. This space-efficient design results in improved productivity and material throughput, ensuring that operations run smoothly. With customizable options based on coil sizes, businesses can tailor their storage solutions to meet their specific needs. The enhanced organization also promotes better inventory management, reducing the time spent searching for materials and increasing overall safety on the shop floor.

Standard Coil Cartridge

Discover your LEAN Solutions

Looking to optimize your own facility processes and operator safety? 

Our team will work closely with you to analyze your current process, identify areas for improvement, and implement tailored solutions to drive business growth.

To view our full offering of Top-of-the-line material handling and metal storage products, visit the product page here.

To see more information on the LEAN coil Storage Racks visit the product page here.

Have questions? Give us a call at 262-875-3071 or shoot us an email at info@leanmfgproducts.com

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